9815P
Custom Textured FAR 65/65 Rated Sheet
Boltaron® 9815P is a proprietary, fire retardant, extruded PVC/Acrylic alloy that is offered in unlimited surface textures and unlimited colors, providing designers with new ways to enhance the appearance of aircraft interior components.
It differs from Boltaron® 9815E (extruded) sheet in that it is press-laminated, offering unlimited custom textures economically in low minimums with fast turnaround, allowing the production of prototypes and limited runs prior to full-scale production.
In addition, the sheet exhibits exceptional physical properties, most notably Izod impact resistance of 5.0 ft-lb/in. (265 J/m), significantly improving the durability of thermoformed aircraft interior components, while meeting stringent FAA requirements for flammability, smoke generation and heat release.
The Boltaron® 9815 aircraft rated product family comprises 9815E extruded sheet, 9815M in metallic finishes, 9815D with unlimited decorative effects, 9815P in the widest range of textures, and 9815F film and thin-gauge sheet for two- and three dimensional laminating.
Characteristics
- Wide range of surface textures and colors
- Outstanding impact resistance
- Uniform high quality appearance
- Wall thickness integrity in deep draw forming
- Full range of colors, finishes
- Lot-to-lot color consistency
Uses
- Instrument panel housings and air ducts
- Class dividers and bulkhead laminates
- Galley and lavatory components
- Bull noses, gap covers and moldings
- Aircraft seating components
Aircraft Interior Uses
- Aircraft seat shell
- Tray table
- Head rest
- IFE bezel
- Lavatory components
Performance Details
FAR Ratings
- FAR 25.853(a)(i) (Flammability) (Vertical burn, 60 sec) Pass
- FAR 25.853(a)(ii) (Flammability) (Vertical burn, 12 sec) Pass
- FAR 25.853(d)(Part IV) (OSU Heat Release) (Peak - HRR, kW/m2 <65) (2 Min - HRR, kW min/m2 <65)
- FAR 25.853(d)(Part V) (NBS Smoke) (Ds Max <200)
Properties
- Name Test Method Imperial Metric
- Specific Gravity ASTM D792 1.49
- Tensile Strength ASTM D638 5,500 psi 38 MPa
- Flexural Strength ASTM D790 8,700 psi 60 MPa
- Flexural Modulus ASTM D790 410,000 psi 2,827 MPa
- Izod Impact Notched ASTM D256 73 °F 5.0 ft-lb/in 23 °C 265 J/m
- Hardness Rockwell ASTM D785 107
- Heat Deflection Annealed ASTM D648 170 °F @ 264 PSI 77 °C @1.8 MPa
* Independent lab tests. All tests at 73 °F (23 °C) in dry conditions unless otherwise noted.
Sheet Sizes
- Name Imperial Metric
- Lengths 120 in 3,048 mm
- Widths to 48 in depending on pattern to 1,219 mm
- Gauges from 0.040 to 0.125 in from 1.02 to 3.2 mm
- Custom Sizes Blank sizes, gauges on request