Boltaron
Colors, Patterns and Textures of PVC, PVC-alloy and CPVC Performance Sheet

BOLTARON® 9815P

Custom Textured FAR 65/65 Rated Sheet

High impact 65/65 rated sheet features unlimited custom textures
and colors.

BOLTARON 9815P  Aircraft Parts BOLTARON 9815P Aircraft Parts BOLTARON 9815P Textures
Boltaron® 9815P is a proprietary, fire retardant, extruded PVC/Acrylic alloy that is offered in unlimited surface textures and unlimited colors, providing designers with new ways to enhance the appearance of aircraft interior components.

It differs from Boltaron® 9815E (extruded) sheet in that it is press-laminated, offering unlimited custom textures economically in low minimums with fast turnaround, allowing the production of prototypes and limited runs prior to full-scale production.

In addition, the sheet exhibits exceptional physical properties, most notably Izod impact resistance of 5.0 ft-lb/in. (265 J/m), significantly improving the durability of thermoformed aircraft interior components, while meeting stringent FAA requirements for flammability, smoke generation and heat release.

The Boltaron® 9815 aircraft rated product family comprises 9815E extruded sheet, 9815M in metallic finishes, 9815D with unlimited decorative effects, 9815P in the widest range of textures, and 9815F film and thin-gauge sheet for two- and three-dimensional laminating.

Advantages
  • Wide range of surface textures and colors
  • 66% Greater impact resistance than other 65/65 thermoplastic alloy sheet
  • Uniform high quality appearance
  • Wall thickness integrity in deep draw forming
  • Custom textures and colors at low minimums
  • Lot-to-lot texture and color consistency
Applications
  • Instrument panel housings
  • Class dividers
  • Bulkhead laminates
  • Galley and lavatory components
  • Bull noses, gap covers, moldings
  • Sidewall and kick panels
  • Window reveals
  • Seat parts, backs, arm rests
  • Tray tables
  • Passenger Service Units (PSUs)
  • Light housings
  • Video monitor shrouds
  • Life vest shrouds
  • Air ducts
Configurations

Sheet sizes

  • Lengths: 99 or 122 in.
    (2,514 or 3,099 mm)
  • Widths: Up to 50 in.
    (1,270 mm) depending on pattern
  • Gauges from 0.040 to 0.250 in.
    (1.02 to 6.35 mm)
  • Custom sizes, gauges on request

Colors, textures, decorative effects

  • Widest available range
  • 500 lb minimum

Swatches

 

BOLTARON® 9815P PROPERTIES, RATINGS

PROPERTY TEST METHOD* TYPICAL VALUES
Specific Gravity ASTM D792 1.490
Tensile Strength ASTM D638 5,500 psi 38 MPa
Flexural Strength ASTM D790 8,700 psi 60 MPa
Flexural Modulus ASTM D790 410,000 psi 2,827 MPa
Izod Impact (notched)
@ 73°F (23°C)
ASTM D256 5.0 ft-lb/in. 265 J/m
Hardness Rockwell ASTM D785 107
Heat Deflection (annealed) ASTM D648 170°F
@ 264 psi
77°C
@ 1.8 MPa
Thermal Expansion ASTM D696 1.67 X 10-5/°F 3 X 10-5/°C
FAR RATINGS
Flammability
FAR 25.853(a)(i)
FAR 25.853(a)(ii)

Pass
Pass
OSU Heat Release
Peak - HRR, kW/m2
2 Min - HRR, kW-min/m2

FAR 25.853(d) Part IV

<65
<65
NBS Smoke
Ds @ 1.5 min
Ds @ 4 min

FAR 25.853(d) Part V

<100
<200

*Independent lab tests. All tests at 73°F (22.8°C) in dry conditions unless otherwise noted.
 

THERMOFORMING GUIDELINES

Mold Shrinkage 0.5 - 0.7%
Forming Temperature 335 - 370°F 168 - 188°C
Typical Heater Settings 30 - 50% Top 50 - 70% Bottom
Drying Not Required
     

 

BOLTARON® FAR RATED SHEET PRODUCTS

9815 high impact resistant sheet family Enhanced performance grades Window shade grades Clear and translucent grades Additional Boltaron FAR-rated grades
 
SIMONA offers the widest product range of PVC sheet and rod — FM 4910 rated sheet — chemical resistant materials from PVC, PP and PE to fluoropolymers — orthotics and prosthetics sheet — Boltaron aircraft sheet — plus proven products for boat building, outdoor furniture and many other industries.
 
DISCLAIMER AND LIMITATION OF WARRANTY:
All information contained herein is believed by SIMONA AMERICA Inc. to be reliable. Typical properties are based on laboratory tests conducted on material samples in accordance with standard test methodology. SIMONA AMERICA Inc. makes no express or implied warranty that its products will perform in accordance with the data in all conditions and circumstances. To determine suitability for use, users must test applications under actual operating conditions. As a result, ALL EXPRESS OR IMPLIED WARRANTIES IN CONNECTION WITH SIMONA AMERICA INC. and BOLTARON PRODUCTS INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXPRESSLY DISCLAIMED.

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