Boltaron


BOLTARON® 9815F

FAR-Rated High Impact Resistant Film and Thin-Gauge Sheet

Thin-gauge companion to Boltaron® 9815E for thermoforming and two- and three-dimensional laminating. Exceptional impact strength and color, texture range.

BOLTARON 9815F Swatches BOLTARON 9815F Seat Backs BOLTARON 9815F Airline Window
Identical to extruded Boltaron® 9815E in performance, Boltaron® 9815F is calendered to thinner gauges of 0.010 to 0.035 in. (0.25 to 0.89 mm) for thermoforming and laminating. It meets FAR 25.853(a) and FAR 25.853(d) for smoke density and heat release.

This proprietary thermoplastic alloy sheet has notched Izod impact resistance of 5.0 ft-lb/in. (265 J/m) vs. competitive 65/65 rated products that measure 3.0 ft-lb/in. (159 J/m), improving durability and service life of interior components.

Highly consistent in thermoforming, it maintains wall thickness integrity in deep draws and sharp corners The consistently uniform quality of the thin-gauge sheet also ensures optimum appearance in flat surfaces and complex formed parts.

Boltaron® 9815F is available in the same wide range of colors and low quantity minimums as 9815E. Two available surface textures match 9815E, and another complements it.

The Boltaron impact resistant FAR 25.853(d) rated product family includes 9815E extruded sheet, 9815M in metallic finishes, 9815D with unlimited decorative patterns, 9815P in the widest range of textures and 9815F film and thin-gauge sheet for two- and three-dimensional laminating, and Boltaron® 9850 with a 50/50 rate of heat release.

Advantages
  • Can be laminated to flat or three-dimensional metal, FRP or thermoplastic substrates
  • 66% Greater impact resistance than other 65/65 thermoplastic alloy sheet
  • Uniform high quality appearance
  • Full color range
  • Lot-to-lot color consistency
Applications
  • Instrument panel housings
  • Class dividers
  • Bulkhead laminates
  • Galley and lavatory components
  • Bull noses, gap covers, moldings
  • Sidewall and kick panels
  • Window reveals
  • Seat parts, backs, arm rests
  • Tray tables
  • Passenger Service Units (PSUs)
  • Light housings
  • Video monitor shrouds
  • Life vest shrouds
  • Air ducts
Configurations

Sheet sizes

  • Lengths to 120 in. (3,048 mm)
  • Widths to 60 in. (1,524 mm)
  • Gauges from 0.010 to 0.040 in.
    (0.25 to 1.02 mm)
  • Custom sizes, gauges on request
  • Rolls available on request in gauges
    ≤ 0.040 in. (1.02 mm)

Colors, textures

  • Full color range
  • 500 lb minimum
  • Surface textures:
    • Abrasion Resistant (AR) complements 9815E Sand (SA)
    • Matte/Matte complements 9815E Coarse Matte (CM)

BOLTARON 9815F Aircraft Parts

 

BOLTARON® 9815F PROPERTIES, RATINGS

PROPERTY TEST METHOD* TYPICAL VALUES
Specific Gravity ASTM D792 1.490
Tensile Strength ASTM D638 5,500 psi 38 MPa
Flexural Strength ASTM D790 8,700 psi 60 MPa
Flexural Modulus ASTM D790 410,000 psi 2,827 MPa
Izod Impact (notched)
@ 73°F (23°C)
ASTM D256 5.0 ft-lb/in. 265 J/m
Hardness Rockwell ASTM D785 107
Heat Deflection (annealed) ASTM D648 170°F
@ 264 psi
77°C
@ 1.8 MPa
Thermal Expansion ASTM D696 1.67 x 10-5/°F 3 x 10-5/°C
FAR RATINGS
Flammability
Vertical burn, 60 sec
Vertical burn, 12 sec

FAR 25.853(a)(i)
FAR 25.853(a)(ii)

Pass
Pass
OSU Heat Release
Peak - HRR, kW/m2
2 Min - HRR, KW-min/m2

FAR 25.853(d) Part IV

<65
<65
NBS Smoke
Ds @ 1.5 min
Ds @ 4 min

FAR 25.853(a) Part V

<100
<200

*Independent lab tests. All tests at 73°F (22.8°C) in dry conditions unless otherwise noted.
 

THERMOFORMING GUIDELINES

Mold Shrinkage 0.5 - 0.7%
Forming Temperature 335 - 370°F 168 - 188°C
Typical Heater Settings 30 - 50% Top 50 - 70% Bottom
Drying Not Required
     

 

BOLTARON® FAR RATED SHEET PRODUCTS

Impact resistant FAR 25.853(d) sheet grades - opaque Enhanced performance grades Translucent grades Window shade grades Additional Boltaron FAR-rated grades
 
SIMONA offers the widest product range of PVC sheet and rod — FM 4910 rated sheet — chemical resistant materials from PVC, PP and PE to fluoropolymers — orthotics and prosthetics sheet — Boltaron aircraft sheet — plus proven products for boat building, outdoor furniture and many other industries.
 
DISCLAIMER AND LIMITATION OF WARRANTY:
All information contained herein is believed by SIMONA AMERICA Inc. to be reliable. Typical properties are based on laboratory tests conducted on material samples in accordance with standard test methodology. SIMONA AMERICA Inc. makes no express or implied warranty that its products will perform in accordance with the data in all conditions and circumstances. To determine suitability for use, users must test applications under actual operating conditions. As a result, ALL EXPRESS OR IMPLIED WARRANTIES IN CONNECTION WITH SIMONA AMERICA INC. and BOLTARON PRODUCTS INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXPRESSLY DISCLAIMED.
 

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