FAR-Rated High Impact Resistant Decorative Design Sheet
Industry's widest range of decorative patterns expands design options. 66% higher impact resistance extends service life of interior components.
9815D expands design freedom for aircraft interiors with the broadest
range of custom decorative patterns and textures available in FAR 25.853(d) rated thermoplastic alloy sheet.
This proprietary extruded thermoplastic alloy sheet meets FAR 25.853(a) and FAR 25.853(d) for smoke density and heat release. It also features notched Izod impact resistance of 5.0 ft-lb/in. (265 J/m) vs. competitive 65/65 rated products that measure 3.0 ft-lb/in. (159 J/m), to improve service life of interior components.
Boltaron's unique manufacturing capabilities in custom decorating — in addition to custom colors and surface textures — allow cost-effective low minimums with fast turnaround, enabling small runs for prototyping and design evaluation prior to full-scale production.
In thermoforming, Boltaron® 9815D maintains wall thickness integrity in deep draws and sharp corners. Its consistent quality also ensures uniform appearance in formed parts.
The Boltaron impact resistant FAR 25.853(d) rated product family includes 9815E extruded sheet, 9815M in metallic finishes, 9815D with unlimited decorative patterns, 9815P in the widest range of textures, and 9815F film and thin-gauge sheet for two- and three-dimensional laminating, and Boltaron® 9850 with a 50/50 rate of heat release.
- Wide range of decorative patterns includes carbon fiber, simulated fabrics, woodgrains, abstracts
- 66% Greater impact resistance than other 65/65 thermoplastic alloy sheet
- Uniform high quality appearance
- Wall thickness integrity in deep draw forming
- Custom textures and colors at low minimums
- Lot-to-lot color consistency
- Instrument panel housings
- Class dividers
- Bulkhead laminates
- Galley and lavatory components
- Bull noses, gap covers, moldings
- Sidewall and kick panels
- Window reveals
- Seat parts, backs, arm rests
- Tray tables
- Passenger Service Units (PSUs)
- Light housings
- Video monitor shrouds
- Life vest shrouds
- Air ducts
- Lengths: Variable per design
- Widths: Variable per design
- Gauges from 0.040 to 0.250 in.
(1.02 to 6.35 mm)
- Industry's widest range of textures
- 500 lb minimum
BOLTARON® 9815D PROPERTIES, RATINGS
|Izod Impact (notched)
@ 73°F (23°C)
|Heat Deflection (annealed)
@ 264 psi
@ 1.8 MPa
||1.67 x 10-5/°F
||3 x 10-5/°C
Vertical burn, 60 sec
Vertical burn, 12 sec
|OSU Heat Release
Peak - HRR, kW/m2
2 Min - HRR, KW-min/m2
FAR 25.853(d) Part IV
Ds @ 1.5 min
Ds @ 4 min
FAR 25.853(a) Part V
*Independent lab tests. All tests at 73°F (22.8°C) in dry conditions unless otherwise noted.
MEMBRANE PRESSING TYPICAL GUIDELINES
||0.5 - 0.7%
||335 - 370°F
||168 - 188°C
|Typical Heater Settings
||30 - 50% Top
||50 - 70% Bottom
BOLTARON® FAR RATED SHEET PRODUCTS
Impact resistant FAR 25.853(d) sheet grades - opaque
Enhanced performance grades
Window shade grades
Additional Boltaron FAR-rated grades
SIMONA offers the widest product range of PVC sheet and rod — FM 4910 rated sheet — chemical resistant materials from PVC, PP and PE to fluoropolymers — orthotics and prosthetics sheet — Boltaron aircraft sheet — plus proven products for boat building, outdoor furniture and many other industries.